Make Good Use of Cutting Fluids

A modern factory or workshop will have all sorts of machines hard at work to cut, grind, weld, and drill all sorts of materials, often wood, plastic, and most of all, metal. This machining work is done across all sorts of industries to make goods such as cars, household appliances, and much more. A typical manufacturing site may have such diverse parts such as drills, saws, lathes, laser cutters, welding torches, and others. But these parts will need another component: cutting fluids. These cutting fluids come in a variety of types based on the machine that they’re used on, from aeroshell grease to cutting tool wax to industrial lubricants for saws and drill parts, among others. A responsible factory owner will have a working relationship with industrial supplies and lubricant distributors in their area, and get their cutting fluids wholesale. A new or expanding factory may have to find new or better wholesale distributors and suppliers of cutting fluids, among other essentials such as drill chucks, canisters of gas for laser cutter heads, and more. The right parts will enable the best possible work.

The Tools

These various cutting fluids are being used on some advanced and powerful sorts of machines, and many of them have rapidly moving metal parts that can’t afford to scrape or scratch each other, overheat, or rust. A drill is a fine example, where smaller drills are hand-held and larger ones are found on rigs or may be attached to robotic arms. Drills involve rapidly spinning drill heads, and the assembly is surrounded by a protective drill chuck. Meanwhile, wood shops may have table saws and band saws with rapidly spinning parts, and dryness will cause harmful scraping as the saw operates. Meanwhile, a work site may be home to a lathe table, which is a table-like assembly that includes a grinder surface meant to scrape off metal burrs from machined metal parts. These tools and others may become faulty and suffer damage if they’re not lubricated, so cutting fluids will be bought and used at the work site.

The Power of Lubricating Machines

This is a big industry, since modern manufacturing has long since moved on from hand-operated hammers and blacksmith forges. Rather, factories always have large machines in them to produce goods, and all those machines need lubrication cutting fluids to stay in good operation. This is where cutting fluids come in, and that calls for a lot of wholesale cutting fluids. Future Market Insights’ 2016 report, for example, showed that nearly 2.5 million metric tonnes of metalworking fluids had been sold around the world, and a year later, that report stated that some $4 billion worth of cutting fluids were expected to sell around the globe.

Such liquids often involve oil, and they may be synthetic or regular. Semi-synthetic lubricants, for example, contain under 30% oil content in concentrate, and pure synthetics don’t even have oil at all, but manufactured liquids instead. The viscosity of these oils is essential, and a recent survey shows that 89% of lubrication professionals will consider an oil’s viscosity when they select a lubricant for work. However, not all factory owners are so diligent. Some factories are lax about their use of lubricants or accidentally use the wrong types, and that can lead to trouble. A recent study showed that an estimated 70% of unplanned equipment shutdowns within the past three years were due to incorrect lube management or selection. Similarly, an international study found that only 42% of manufacturing companies actually had all correct procedures in place for effective lubrication management. Some 63% of all studied companies reported that they weren’t conducting lube training as often as they believed was necessary.

If lube is being used correctly, what happens? Such oils and related liquids will help metal parts glide past each other during operation without scraping or grinding against each other, and they can slip right by. Not only that, but lubes also regulate the temperature of a machine and its surfaces, preventing them from becoming dangerously overheated. Such lubes may also help prevent chips from being broken off the surface, and lube may also help prevent rust or scratches from developing on metal surfaces.

Leave a Reply

Your email address will not be published. Required fields are marked *